About Magnatest D - Eddy Current Material Mix up sorting
The FOERSTER MAGNATEST D3.623 is an electronic instrument for non-destructive testingof conductive materials for their different magnetic and/or electrical properties.It is ideal for testing mass-produced components (such as fasteners, shafts, studs, rings, valves, sprockets, gears, forged parts, cast parts, machined parts, sintered parts, and more) for differences in:
- Alloy Composition
- Heat treatment
- Grain Structure
- Hardness
- Case Depth
- Dimensional and Geometrical Differences
Features & Benefits:
- PC controlled electromagnetic test electronics for fully automated and rapid testing of every individual component produced (can also be employed manually and offline)
Automated micro-structure and hardness testing with coils and probes:The sensors for testing material properties are available as coils or probes, depending on the material concerned. A broad range of standard testing coils and standard testing probes is available for the various MAGNATEST test instruments. In addition, we offer individually adapted customized solutions for special sizes or geometries.Precision in Material TestingMagnatest D uses eddy current technology to expertly distinguish between different metal compositions, ensuring that only the right materials are used in manufacturing processes. This precision helps prevent costly mix-ups, supporting strict quality control standards in industrial sectors.
Optimized for Industrial PerformanceDesigned specifically for industrial usage, Magnatest D offers consistent performance even in demanding environments. Its sturdy metal construction and reliable electric power supply ensure longevity and minimal downtime, making it a trusted tool in busy production lines across Germany.
FAQs of Magnatest D - Eddy Current Material Mix up sorting:
Q: How does the Magnatest D detect material mix-ups in an industrial setting?
A: Magnatest D employs eddy current technology, generating electromagnetic fields to detect differences in the electrical conductivity and magnetic properties of metals. This allows the device to identify material mix-ups quickly and with high accuracy, reducing production errors.
Q: What is the process for using the Magnatest D in quality control applications?
A: The process involves passing metal components through the Magnatest D sensor. The system automatically analyzes the material properties, compares them to preset standards, and sorts or flags items that do not meet the required specifications.
Q: When should industrial companies use the Magnatest D for sorting materials?
A: Industrial companies should utilize the Magnatest D during material intake, production, and prior to shipping finished goods to ensure all metallic components are of the correct composition, thus maintaining product quality and preventing costly recalls.
Q: Where can the Magnatest D be installed within a production facility?
A: The Magnatest D can be easily installed at key checkpoints in the production line, such as near the material entry point or before final packaging, ensuring constant oversight and quality control throughout the manufacturing process.
Q: What are the main benefits of using the Magnatest D in industrial applications?
A: The main benefits include rapid material verification, prevention of mix-ups, enhanced product quality, and improved traceability, all of which contribute to greater customer satisfaction and compliance with industry standards.
Q: How is the power supplied to the Magnatest D, and what are its requirements?
A: The Magnatest D operates on a 220 Volt electric power supply, typical in industrial facilities, ensuring stability and uninterrupted sorting operations.
Q: Why is Magnatest D recommended for exporters, manufacturers, and suppliers in Germany?
A: Magnatest D is highly recommended in Germanys industrial sector due to its robust construction, precision sorting capability, and reliability, which align with the nations rigorous quality assurance standards for exported and manufactured goods.