About Magnatest D - Eddy Current Hardness Sorting
The FOERSTER MAGNATEST D3.623 is an electronic instrument for non-destructive testingof conductive materials for their different magnetic and/or electrical properties.It is ideal for testing mass-produced components (such as fasteners, shafts, studs, rings, valves, sprockets, gears, forged parts, cast parts, machined parts, sintered parts, and more) for differences in:
- Alloy Composition
- Heat treatment
- Grain Structure
- Hardness
- Case Depth
- Dimensional and Geometrical Differences
Features & Benefits:
- PC controlled electromagnetic test electronics for fully automated and rapid testing of every individual component produced (can also be employed manually and offline)
Automated micro-structure and hardness testing with coils and probes:The sensors for testing material properties are available as coils or probes, depending on the material concerned. A broad range of standard testing coils and standard testing probes is available for the various MAGNATEST test instruments. In addition, we offer individually adapted customized solutions for special sizes or geometries.Advanced Eddy Current TestingThe Magnatest D utilizes state-of-the-art eddy current technology to deliver precise hardness sorting. This non-contact method enables users to identify even slight material inconsistencies quickly and reliably, ensuring unmatched accuracy in production lines and quality control settings.
Robust Construction for Industrial DemandsBuilt from high-quality metal and finished in black, the Magnatest D is engineered for durability. Operating efficiently at up to 50C, it is suitable for continuous use in challenging industrial settings, offering long service life and steadfast performance.
FAQs of Magnatest D - Eddy Current Hardness Sorting:
Q: How does the Magnatest D carry out hardness sorting using eddy current technology?
A: The Magnatest D employs eddy current methods, generating magnetic fields to non-destructively detect variations in material hardness. This enables accurate assessment and sorting without damaging the tested industrial parts.
Q: What are the key features that make the Magnatest D suitable for industrial usage?
A: It offers robust voltage (220V and 24V input), handles up to 1250 Megaampere, and is built from wear-resistant metal, ensuring consistent performance even at temperatures up to 50C. Its design caters to the high demands of manufacturing and quality control environments.
Q: When should I use the Magnatest D in my manufacturing process?
A: The Magnatest D should be utilized during or after production to perform rapid hardness evaluation on metal components. Employing it at these stages helps detect quality deviations early, reducing waste and ensuring product reliability.
Q: Where can the Magnatest D be implemented within an industrial facility?
A: This instrument is commonly integrated in quality control labs, inline with production lines, or near material intake areas to guarantee incoming or finished components meet required hardness standards.
Q: What is the procedure for using the Magnatest D for hardness sorting?
A: To use the Magnatest D, connect the power supply (220V or 24V as needed), calibrate the device with reference samples, and pass the test items through the sensor. The unit evaluates each item, delivering go/no-go results for rapid sorting.
Q: What are the main benefits of using the Magnatest D for exporters, manufacturers, and suppliers?
A: By providing quick, non-destructive, and precise hardness checks, the Magnatest D reduces production errors, boosts product consistency, and enhances qualitya significant competitive advantage for exporters and suppliers, especially in stringent markets like Germany.